Our department is dedicated to delivering innovative solutions in engine development and calibration for a wide range of applications, including:

• Automotive: Passenger Cars (PC), Light Commercial Vehicles (LCV), Heavy Commercial Vehicles (HCV)
• Off-road: Tractors, Construction Equipment Vehicles (CEV)
• Stationary Engines: Gensets and industrial power units

We focus on combustion optimization, performance enhancement, and emission compliance to meet stringent global norms such as BSVI, EU Stage IV/V, Tier 4, IGES IV+ and beyond.

Core Competencies

• Advanced Engine & Vehicle R&D for upgradation to latest emission standards
• Performance & Emission Optimization through ECU/ACU calibration and mapping
• Development of Conventional & Advanced Combustion Processes (Diesel, Gasoline, HCCI, LTC)
• Alternative Fuels Development for sustainable mobility
• Gas Exchange Analysis and high-speed data acquisition
• Injection System Optimization, EGR, and Turbocharging
• Aftertreatment System Optimization including DOC, DPF, SCR calibration and thermal management
• Energy Audit & Efficiency Improvements
• Design of Experiments (DoE) for complex calibration tasks
• Vehicle-level Calibration for real-world performance
• Compliance with RDE, ISC, and OBD Calibration

Calibration Expertise

Our team ensures precise calibration for performance, durability, and emissions across all operating conditions:

• Synchronization, first firing, and base map generation
• Hardware screening and validation
• Full-load performance and protection strategies
• Steady-state and transient cycle emission calibration
• DPF & SCR Calibration for aftertreatment systems
• Thermal management for aftertreatment components
• RDE & off-cycle emission calibration
• Vehicular calibration for diverse duty cycles
• Environmental corrections for global applications
• OBD & diagnostic calibration for compliance and reliability

Additional Tools Available

• High Speed Data Acquisition for in-Cylinder Combustion Analysis
• DoE Software Tools: CAMEO, Minitab
• Application Software Tools INCA, VISU, Vector etc..
• 1D & 3D simulation tools for Combustion Hardware Selection
• Virtual engine testbed (HiL) for Pre-ECU Calibration
• AVL Indicom 631, Indimodule 621
• Kistler KIBOX Indicating System
• AVL & Kistler Combustion Pressure Sensors
• Low pressure sensors for gas exchange study
• Combustion, Gas Exchange & Torsional Vibration
• Valve train dynamics measurement
• Application Tool Panel
• Breakout Box

Why Choose Us

• Proven Expertise in Engine R&D: Extensive experience in engine research and development for leading OEMs, industry-sponsored initiatives, government-funded programs, and internal innovation projects.
• Global Project Success: Successfully executed engine development projects for both Indian and international markets.
• Advanced Combustion Research: Pioneering work on next-generation technologies such as HCCI and LTC to meet future emission norms.
• Efficiency-Focused Solutions: Dedicated projects for fuel efficiency and overall energy optimization.
• Production-Ready Engines: Engines developed by our team are currently in commercial production, demonstrating reliability and performance.
• Multi-Fuel Capability: Proven track record in developing engines compatible with multiple fuel types for diverse applications.
• Regulatory Compliance Expertise: In-depth knowledge of global emission standards and regulatory frameworks.
• State-of-the-Art Infrastructure: Equipped with advanced facilities for testing, simulation, calibration, and validation.
• Commitment to Innovation & Sustainability: Driving technological advancements for cleaner, efficient, and sustainable mobility solutions.