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ARAI HTC TEST FACILITY

Climatic Vehicle Test Cell (CVTC)

  • Climatic Chamber and Low temperature soak room with temperature range from -30°C to 55°C
  • Emission Testing for Vehicle up to 3.5 T GVW
  • Capability for Type-VI Regulatory Test – Measurement of Cold CO and HC at -7°C
  • For Solar Simulation with Radiation area: 7500 mm × 2500 mm
  • Chassis Dynamometer with 220 kW Power, Inertia Simulation from 454 to 5448 Kg and Max speed 250 km/h along with exhaust emission sampling and analysis system
  • Data Acquisition and Complete Test Cell Automation
  • Mileage Accumulation Chassis Dynamometer (MACD)
  • Endurance Testing of 2WD and 4WD Vehicle
  • Chassis Dyno with 220 kW Power, Inertia Simulation from 454 to 5448 Kg and Max Speed 250 km/h
  • Robot Driver for all Global Driving Cycles for Actuation of Gear, Throttle, Clutch, Brake and Ignition Key
  • Automatic Refuelling system to handle liquid fuels like Petrol, Diesel, Ethanol, Methanol and various blends and Gaseous fuels like LPG, CNG and other alternate fuels
  • Data Accumulation System with 33 Channel
  • AC ON Testing as per AIS 213 requirements

    • Type-VI Test i.e. Measurement of Cold CO and HC at -7°C – Export Homologation / Development Test
    • HVAC and Aerothermal validation exercises
    • Vehicle calibration on various temperatures and solar load conditions by using PEMS
    • Low Temperature Soak Room used for Cold Start ability of Trucks and buses as well as Gensets, 3W and 4W vehicles
    • Low Temperature Soak Room utilized for NVH testing of 4W Passenger Car
  • EV Charging Facility inside the Chamber (-20°C to +50°C)
Research equipment
Research equipment
Research equipment
Research equipment

Vehicle Test Cell (VTC 1)

  • Have capability for Domestic Certification for the BS VI Emission Regulation, along with all capability to suffice WLTP test requirements.
  • Export Homologation Testing as per UNECE, EEC Directives and US EPA and Japanese Emission Regulations
  • Emission Testing on Vehicles fueled with Liquid fuels such as Diesel, Petrol, Methanol, and their blends Gaseous fuel such as LPG, CNG and it blends with Hydrogen
  • Chassis Dyno with 150kW Power and Inertia Simulation up to 5448 Kg and Max Speed 250 Km/h
  • Additional Dilution Tunnel for Gasoline Direct Injection Vehicles with PM and PN Measurement
  • Test Cell Temperature: 25°C ±5°C, Controllable within 25°C ±1°C, Test Cell Humidity: 9 ±2 g of H2O / Kg dry air, soak room Temperature: Controlled within 23°C ±2°C
  • PM Conditioning Chamber with Microbalance having readability of 0.1 Mg and Temperature and Humidity Control
  • Opacimeter for Smoke Measurement, Dynamic Fuel flow meter for measurement of continuous fuel flow
  • Central Gas handling system for operating and calibration gases
Research equipment

V V-VT SHED for Evaporative Emission Determination

  • Capacity to test the Gasoline and Ethanol fueled 2wh, 3wh and 4wh vehicle as per Indian, and all export regulations like Europe, CARB, Brazilian, EPA, Chinese regulations, etc.
  • Volume Compensation System: Movable roof with test volume range from 47 cu-m to 54.0 cu-m
  • Temperature range: 10°C to 60°C, Controllability: ±0.3°C
  • SHED Chamber size: 6500mm(L) × 2600mm(W) × 2500mm(H)
  • Independent, sequential and Multiple Canister Loading bench with Auxillary Canister and scale for Breakthrough Test, having feature for Certification and Development Purpose
  • Onboard Refuelling Vapour Recovery (ORVR) Test Facility
  • Fuel Cart with adjustable fuel Conditioning
  • Temperature Range: 10°C to 32°C
  • Adjustable flow Rate: 3–12 Gallons per Minute
Research equipment

Vehicle Test Cell 2 (VTC 2) for 2W, 3W, 4W testing up to 1500 Kg Inertia Simulation

  • Facility is suitable for development and certification as per Euro-IV, Euro-VI and BS-VI requirements for 2W, 3W and 4W vehicles up to 1500 Kg inertia simulation.
  • Certification of 2W vehicles as per US-EPA CFR Title 40, Part 86, Subpart F.
  • Export Homologation testing for applicable global regulations.
  • 4×2 Chassis dynamometer with dyno power of 87 kW and provision for automatic engaging and disengaging of two rollers in case of 2 wheeler testing.
  • Universal chassis dynamometer suitable for testing of 2 Wheeler, 3 Wheeler and 4 Wheeler vehicles.
  • Inertia simulation range from 150 to 1500 Kg with maximum speed capability up to 200 km/h.

Exhaust Gas Analyzer Regulatory Requirement Available Range
CO Non-dispersive Infra-red (NDIR) NDIR 0 to 1000 ppm
CO₂ Non-dispersive Infra-red (NDIR) NDIR 0 to 5 % Vol
NOx / NO Chemi-Luminescent (CLA) CLA 0 to 500 ppm
CH₄ Flame Ionization Detector (FID) FID 0 to 500 ppmC
THC Flame Ionization Detector (FID) FID 0 to 500 ppmC
Heated THC (Diesel) Flame Ionization Detector (FID) FID 0 to 500 ppmC
N₂O Laser Spectroscopic 0 to 200 ppm

Vehicle Test Cell 2 Facility

Mileage Accumulation Chassis Dynamometer (MACD 1 and MACD 2)

Parameter Details
Chassis Dynamometer
Type 4 X 4
Power 220 kW
Base Inertia 1200 kg per axle
Inertia Simulation range 454 to 5448 Kg
Max Speed 250 km/h
Operation allowance for wheelbase 2000 – 4000 mm

Other Features

Robot Driver: to run in 2WD and 4WD operation. Robot to deal with
all functions including gear actuation, throttle actuation, clutch actuator,
brake actuator, ignition key actuator.

Automatic Refueling System: to handle fuels like petrol, diesel,
methanol, alcohol, CNG and LPG and other alternate liquid fuel.

MACD 2 MACD 1

Engine Certification Dynamometer

Specification ETC1 ETC2
Dyno Power 500 kW @ 1600 – 3200 rpm 220 kW @ 2200 – 4500 rpm
Dyno Torque 3000 Nm 950 Nm
Emission Pre & Post Analyzer Pre & Post Analyzer
PM & PN Partial Flow Measurement Partial Flow Measurement
NH3 Measurement FTIR FTIR

  • Facility catering to certification and development of Diesel / Gasoline / Biodiesel / CNG / LPG engines.
  • Suitability for Automotive BSVI / Euro VI, Tractor / CEV BSVI, BSV and Combined Harvester Emission Certification / Development testing.
  • Facility compliance to wide range of regulations such as AIS 137, TAP 115/116, ECE R49 rev.06.
  • Unique facility for simulating High Altitude ambient condition of 1600 meters with 82.5 kPa ambient pressure on engine inlet and outlet.