ARAI/TA(4G)/OZONE/OZ-GAS-05/2006-40 Dated 29th Nov 2006
Cert |
Annex |
Drg |
Total |
1 |
6 |
0 |
7 pgs |
CERTIFICATE
FOR COMPLIANCE TO THE CENTRAL MOTOR VEHICLES RULES
M/s Ozone Electronics Pvt. Ltd.
F-6, Okhla Indl. Area, Phase I
New Delhi 110 020
Exhaust Gas Analyser Model
OZ-GAS-05 from M/s Ozone Electronics Pvt. Ltd., New Delhi, was examined and
tested as per the revised test procedure approved by Ministry of Shipping, Road
Transport and Highways, Government of India, New Delhi, and specified in MoRTH/CMVR/TAP-115/116,
Issue No.3, Part-VIII for 4-gas analyser.
Based on the above, it is certified that the 4-Gas
Analyser Model OZ-GAS-05 manufactured and marketed by M/s Ozone Electronics
Pvt. Ltd., New Delhi, meets the requirements of the provisions of Rule 116(3)
of the Central Motor Vehicles Rules 1989, as amended up-to-date, for the 4-gas
analyser.
The 4-Gas Analyser Model OZ-GAS-05 is suitable for measurement of idling CO and HC of in-use vehicles fitted with SI engines as per CMVR 115(2), subject to following conditions :
i.
The
supplier shall abide by the Code of Practice attached herewith as
Annexure-A. The supplier has already
submitted an affidavit to this effect.
ii.
The
supplier shall enter into AMC agreement on annual basis with the authorized PUC
Test Centres to whom this model is supplied.
The AMC terms shall be as per the Code of Practice referred in (i)
above.
This Type Approval certificate is valid for the
period of 5 years from the date of its issue or any amendment in the test
procedure, whichever is earlier.
The first Conformity of Production testing will be due on or before 28th Nov 2008 or production of 200 units from 29th Nov 2006, whichever is earlier.
Authorised Signatory
A. B. Komawar
Shrikant R.Marathe
Dy. Director Director
Place of Issue : Pune
Ref : i) Type Approval Test Report No.AED/SPR186/2006-07/2006-294
Dated 29th Nov 2006
ARAI/TA(4G)/OZONE/OZ-GAS-05/2006-40 Dated 29th Nov 2006
1.
PUC equipment manufacturer / supplier should include the
description of the test procedure described in Part I or Part II, whichever is
applicable, amended from time to time of the document MOST/CMVR/TAP 115/116 in
the user’s manual of the PUC equipment.
PUC equipment manufacturer / supplier shall keep PUC operator informed
about the changes in the test procedure in future.
2.
PUC equipment manufacturer/ supplier shall supply copy of
type- approval certificate with date of validity along with the PUC equipment.
3. The validity of the type approval certificate of the PUC equipment shall be 5 years, after the expiry of which the PUC equipment manufacturer/ supplier shall get it re-validated from the test agency.
4.
PUC equipment manufacturer / supplier shall provide the
status of production/ supply of PUC equipment at a regular interval of 1 year
to the test agency from where the equipment has been certified.
5.
PUC equipment manufacturer / supplier shall submit the
equipment for COP as per procedure mentioned above.
6.
PUC equipment manufacturer / supplier shall enter into AMC
on annual basis with the authorised PUC test agency based on charges as
approved and finalized in EECG meeting as per Annexure-4. This AMC contract
shall include 3 visits and equipment calibration as per field calibration
procedure given in Annexure-1. PUC
equipment manufacturer/ supplier shall provide calibration certificate as per
format given in the Annexure-2.
7.
PUC equipment manufacturer / supplier shall train minimum 3
operators of PUC test agency and shall provide training certificate as per
format given in Annexure 3.
***********
ARAI/TA(4G)/OZONE/OZ-GAS-05/2006-40 Dated 29th Nov 2006
ANNEXURE –
1 TO ANNEXURE – A (2 Pages)
FIELD
CALIBRATION PROCEDURE FOR TESTING OF
GAS
ANALYSERS
1.0
INTRODUCTION
This
procedure has to be carried out on gas analysers after they are commissioned in
the field and for the subsequent calibration.
2.0
TESTING
The test procedure
for gas analysers is as follows:
i)
Check that the power supply is as per specifications of the
manufacturer and electrical earthing is proper.
ii)
Check that all the accessories as per manufacturer are
available and are functioning properly.
iii)
Check the span and zero calibration using sample gas of
suitable value for CO as well as HC.
iv)
Check the electrical calibration.
v)
Check that the sampling system is leak proof.
vi)
The printer is working correctly and the print out details
are correct.
vii)
Checking of 1 no. of vehicle for idling emission measurement
using this analyzer.
************
ARAI/TA(4G)/OZONE/OZ-GAS-05/2006-40 Dated 29th Nov 2006
ANNEXURE – 1 TO ANNEXURE – A (2 Pages)
(contd…..)
FIELD
CALIBRATION PROCEDURE FOR TESTING OF
SMOKE
METERS
1.0 INTRODUCTION
This
procedure has to be carried out on meters after they are commissioned in the
field and for the subsequent calibration.
2.0 TESTING
The test
procedure for smoke meters is as follows:
i)
After the warm-up of the meter, the calibration of the meter
has to be checked at zero and midscale point with the neutral density filter
available. The value must lie within
0.1 m-1.
ii)
The meter shall have the standard accessories as specified
by the manufacturer. It shall be
checked that the sample hose, internal pipes etc are not deteriorated or
damaged to ensure that there is no leakage.
iii)
The functionality of oil temperature and RPM sensor.
iv)
The heating system for the optical chamber is functioning.
v)
The purge air system is working correctly.
vi)
Visual displays are functioning correctly.
vii)
The printer is working correctly and the printout details
are correct.
viii)
The instrument casing is proper and has proper electrical
earthing.
ix)
Free acceleration test is carried out using a vehicle and
the print out details are checked.
************
ARAI/TA(4G)/OZONE/OZ-GAS-05/2006-40 Dated 29th Nov 2006
ANNEXURE – 2 TO
ANNEXURE – A (1 Page)
CALIBRATION CERTIFICATE FORMAT
1.0 |
Component: PUC equipment model: Sr. No. |
|
2.0 |
PUC Center Registration No.: |
|
3.0 |
Objective
of the test: To carry out Physical check and calibration of gas
Analyser / Smoke meters as per the test procedure specified in
Annexure 1 of CMVR / TAP 115-116
Part-8. |
|
4.0 4.1 4.2 |
Detailed Observations Checking of supply/ earthing Checking of Details of accessories
checked. accessories: |
|
4.3 |
Span Calibration 1.
Details of span gas concentration__________% 2.
Calibration gas cylinder No.: __________ 3.
Calibration gas cylinder make:___________ 4.
Calibration gas validity date:___________ OR 5.
Details of Natural Density filters used for mid point calibration |
|
4.4 |
Electrical Calibration OK/ Not OK |
|
4.5 |
Leak test: |
Passed/ Failed |
5.0 |
One no of petrol / diesel
vehicle checked for idling Emission / Free acceleration, measurement |
|
6.0 |
Conclusion: |
|
7.0 |
Next Calibration Due Date: |
|
Signature
& Seal of manufacturer/ Supplier |
ARAI/TA(4G)/OZONE/OZ-GAS-05/2006-40 Dated 29th Nov 2006
ANNEXURE –
3 TO ANNEXURE – A (1 Page)
|
It is to
certify that Mr. / Mrs. __________________________________________ has attended the training and knows all
required operation of the smoke meter / Gas Analyser model
____________________________ to perform PUC tests.
Training
is given in the following areas:
Understanding
of procedure for testing of Idling emission/ free acceleration smoke as CMVR/
TAP/ 115/116 procedure.
1.
Normal thermal condition of the vehicle
2.
Actual testing procedure
3.
Procedural understanding of issue of PUC certificate
2.
Zero
Calibration
3.
Span
calibration
4.
Electronic calibration
5.
Leak test
Maintenance
1
Replacement of filters
2
General
maintenance
Authorized Signature & seal of
manufacturer / supplier
*************
ARAI/TA(4G)/OZONE/OZ-GAS-05/2006-40 Dated 29th Nov 2006
Sr. No. |
Details |
4 Gas
Analyser |
2 Gas
Analyser |
Smoke
Meter |
1. |
Maintenance done at centralized
station of PUC equipment manufacturer |
Rs.5,700/- + Rs.750/- per
calibration |
Rs.3,750/- + Rs.750/- per
calibration |
Rs.4,500/- |
2. |
Maintenance done at PUC center’s
place |
Rs.9,500/- + Rs.1,500/- per
calibration |
Rs.6,250/- + Rs.1,500/- per
calibration |
Rs.7,500/- |
Note:
1.
For 2/4-gas anlyser, PUC equipment manufacturer shall
provide the calibration gases required for calibration.
2.
For smoke meter, the AMC charges include calibration with
neutral density filter (NDF) by PUC equipment manufacturer.
***************
ARAI issues Type Approval Certificates for vehicles /
components / parts / assemblies etc., based on the documents produced /
submitted by the customer and on these basis, the vehicles / components / parts
/ assemblies, etc., are examined and if approved, the certificate is
issued. ARAI is in no way responsible
for any misuse of copying of any design / type / system in connection with
entire vehicle / components / parts and assemblies. Breach of any statutory provision of Indian laws or laws of other
countries, will be the sole responsibility of the customer and ARAI shall not
be liable for any claims or damages, made by the party, whatsoever. The customer shall alone be liable for the
same and undertakes to indemnify ARAI in this regard. Further, the ARAI has the right to initiate cancellation /
withdrawal of the certificate issued, in case of any fraud, misrepresentation,
when it surfaces and comes in the knowledge of ARAI. The appropriate local
courts at Pune shall have the jurisdiction in respect of any dispute, claim or
liability arising out of this certificate.