ARAI/TA(SM)/Manatec/ECO
SMOKE/2004-27 Dated
Cert |
Annex |
Drg |
Total |
1 |
6 |
0 |
7 pgs |
CERTIFICATE
FOR COMPLIANCE TO THE CENTRAL MOTOR VEHICLES RULES
M/s Manatec Electronics
C-22&23, Indl. Estate
Thattanchavady
Smoke Meter Model ECO SMOKE from
M/s Manatec Electronics,
Based on the above, it is certified that the Smoke Meter
Model ECO SMOKE manufactured and marketed by M/s Manatec Electronics,
Pondicherry meets the requirements of the provisions of Rule 116(3) of the
Central Motor Vehicles Rules 1989, as amended up-to-date, for the smoke meter.
The Smoke Meter Model ECO SMOKE is suitable for measurement of free acceleration smoke of in-use diesel vehicles fitted with CI engines as per CMVR 115(2), subject to following conditions :
i.
The supplier shall abide by the Code of Practice attached herewith as
Annexure-A. The supplier has already
submitted an affidavit to this effect.
ii.
The supplier shall enter into AMC agreement on annual basis with the
authorized PUC Test Centres to whom this model is supplied. The AMC terms shall be as per the Code of
Practice referred in (i) above.
This Type Approval certificate is valid for the
period of 5 years from the date of its issue or any amendment in the test
procedure, whichever is earlier.
The first Conformity of Production testing will be due on
or before
Authorised Signatory
A. B. Komawar
B. Bhanot
Dy. Director Director
Ref : i) Type
Approval Test Report No.AED/TR/SPR 021/2004-05/MANATEC-Pondicherry/2004-134
Dated
23 October 2004
ARAI/TA(SM)/Manatec/ECO
SMOKE/2004-27 Dated
25 Oct 2004
1.
PUC equipment manufacturer / supplier should include
the description of the test procedure described in Part I or Part II, whichever
is applicable, amended from time to time of the document MOST/CMVR/TAP 115/116
in the user’s manual of the PUC equipment.
PUC equipment manufacturer / supplier shall keep PUC operator informed
about the changes in the test procedure in future.
2.
PUC equipment manufacturer/ supplier shall supply
copy of type- approval certificate with date of validity along with the PUC
equipment.
3. The validity of the type approval certificate of the PUC equipment shall be 5 years, after the expiry of which the PUC equipment manufacturer/ supplier shall get it re-validated from the test agency.
4.
PUC equipment manufacturer / supplier shall provide
the status of production/ supply of PUC equipment at a regular interval of 1
year to the test agency from where the equipment has been certified.
5.
PUC equipment manufacturer / supplier shall submit
the equipment for COP as per procedure mentioned above.
6.
PUC equipment manufacturer / supplier shall enter
into AMC on annual basis with the authorised PUC test agency based on charges
as approved and finalized in EECG meeting as per Annexure-4. This AMC contract
shall include 3 visits and equipment calibration as per field calibration
procedure given in Annexure-1. PUC
equipment manufacturer/ supplier shall provide calibration certificate as per
format given in the Annexure-2.
7.
PUC equipment manufacturer / supplier shall train minimum
3 operators of PUC test agency and shall provide training certificate as per
format given in Annexure 3.
***********
ARAI/TA(SM)/Manatec/ECO
SMOKE/2004-27 Dated
25 Oct 2004
ANNEXURE –
1 TO ANNEXURE – A (2 Pages)
FIELD
CALIBRATION PROCEDURE FOR TESTING OF
GAS
ANALYSERS
1.0
INTRODUCTION
This
procedure has to be carried out on gas analysers after they are commissioned in
the field and for the subsequent calibration.
2.0
TESTING
The test
procedure for gas analysers is as follows:
i)
Check that the power supply is as per specifications
of the manufacturer and electrical earthing is proper.
ii)
Check that all the accessories as per manufacturer
are available and are functioning properly.
iii)
Check the span and zero calibration using sample gas
of suitable value for CO as well as HC.
iv)
Check the electrical calibration.
v)
Check that the sampling system is leak proof.
vi)
The printer is working correctly and the print out
details are correct.
vii)
Checking of 1 no. of vehicle for idling emission
measurement using this analyzer.
************
ARAI/TA(SM)/Manatec/ECO
SMOKE/2004-27 Dated
25 Oct 2004
ANNEXURE – 1 TO ANNEXURE – A (2 Pages)
(contd…..)
FIELD
CALIBRATION PROCEDURE FOR TESTING OF
SMOKE
METERS
1.0
INTRODUCTION
This
procedure has to be carried out on meters after they are commissioned in the
field and for the subsequent calibration.
2.0
TESTING
The test
procedure for smoke meters is as follows:
i)
After the warm-up of the meter, the calibration of
the meter has to be checked at zero and midscale point with the neutral density
filter available. The value must lie
within 0.1 m-1.
ii)
The meter shall have the standard accessories as
specified by the manufacturer. It shall
be checked that the sample hose, internal pipes etc are not deteriorated or
damaged to ensure that there is no leakage.
iii)
The functionality of oil temperature and RPM sensor.
iv)
The heating system for the optical chamber is
functioning.
v)
The purge air system is working correctly.
vi)
Visual displays are functioning correctly.
vii)
The printer is working correctly and the printout
details are correct.
viii)
The instrument casing is proper and has proper
electrical earthing.
ix)
Free acceleration test is carried out using a vehicle
and the print out details are checked.
************
ARAI/TA(SM)/Manatec/ECO
SMOKE/2004-27 Dated
25 Oct 2004
ANNEXURE – 2 TO
ANNEXURE – A (1 Page)
CALIBRATION CERTIFICATE FORMAT
1.0 |
Component: PUC equipment model: Sr. No. |
|
2.0 |
PUC Center Registration No.: |
|
3.0 |
Objective
of the test: To carry out Physical check and calibration of gas
Analyser / Smoke meters as per the test procedure specified in
Annexure 1 of CMVR / TAP 115-116
Part-8. |
|
4.0 4.1 4.2 |
Detailed Observations Checking of supply/ earthing Checking of Details of accessories
checked. accessories: |
|
4.3 |
Span Calibration 1.
Details of span gas concentration__________% 2.
Calibration gas cylinder No.: __________ 3.
Calibration gas cylinder make:___________ 4.
Calibration gas validity date:___________ OR 5.
Details of Natural Density filters used for mid point calibration |
|
4.4 |
Electrical Calibration OK/ Not OK |
|
4.5 |
Leak test: |
Passed/ Failed |
5.0 |
One no of petrol / diesel
vehicle checked for idling Emission / Free acceleration, measurement |
|
6.0 |
Conclusion: |
|
7.0 |
Next Calibration Due Date: |
|
Signature
& Seal of manufacturer/ Supplier |
ARAI/TA(SM)/Manatec/ECO
SMOKE/2004-27 Dated
25 Oct 2004
ANNEXURE –
3 TO ANNEXURE – A (1 Page)
|
It is to
certify that Mr. / Mrs. __________________________________________ has attended the training and knows all
required operation of the smoke meter / Gas Analyser model
____________________________ to perform PUC tests.
Training
is given in the following areas:
Understanding
of procedure for testing of Idling emission/ free acceleration smoke as CMVR/
TAP/ 115/116 procedure.
1.
Normal thermal condition of the vehicle
2.
Actual testing procedure
3.
Procedural understanding of issue of PUC certificate
1. | Vehicle testing mode | |
2. | Zero Calibration | |
3. | Span calibration | |
4. | Electronic calibration | |
5. | Leak test |
Maintenance
1. | Replacement of filters | |
2. | General maintenance |
Authorized Signature & seal of
manufacturer / supplier
*************
ARAI/TA(SM)/Manatec/ECO
SMOKE/2004-27 Dated
25 Oct 2004
Sr. No. |
Details |
4 Gas
Analyser |
2 Gas
Analyser |
Smoke
Meter |
1. |
Maintenance done at centralized
station of PUC equipment manufacturer |
Rs.5,700/- + Rs.750/- per
calibration |
Rs.3,750/- + Rs.750/- per
calibration |
Rs.4,500/- |
2. |
Maintenance done at PUC center’s
place |
Rs.9,500/- + Rs.1,500/- per
calibration |
Rs.6,250/- + Rs.1,500/- per
calibration |
Rs.7,500/- |
Note:
1.
For 2/4-gas anlyser, PUC equipment manufacturer shall
provide the calibration gases required for calibration.
2.
For smoke meter, the AMC charges include calibration
with neutral density filter (NDF) by PUC equipment manufacturer.
***************