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Brake system components, such as brake liners, brake hoses, brake fluids, and friction material |
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Door latches and hinges |
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Horns and audible warning devices |
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Fuel tanks both metallic and plastic |
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Wheel nuts |
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Wheel Rim Testing for Cornering and Radial Fatigue |
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Windscreen wiping area |
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Speedometers |
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Light and light signaling devices : headlamps, fog lamps, Warning triangles, Reflex reflectors , Retro reflective license plate, Retro reflective tape, bulbs for various automotive applications etc. |
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Driver's forward vision |
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Rear view mirrors |
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Speed-limiters both mechanical and GPS |
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IS: 9436 for passenger cars |
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IS:9438 for buses and heavy commercial |
Cornering Fatigue Test Rig
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Bending moment: 3000 kg-m ± 5% |
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Wheel rim diameter Range: 10” to 24” |
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Wheel Centre Offset: 375 mm max |
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Radial Fatigue Test Rig
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Radial load range: 100 kg to 7500 kg ± 5% |
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Wheel Centre Offset: 375 mm max |
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Wheel rim diameter Range: 10” to 24” |
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Testing of Rear view mirrors (ORVM and IRVM) as per ECE R 46 and AIS: 001 & 002
Automotive vehicles locking system and door retention components (Hinges and latches) as per IS:14225-1995 and ECE R 11
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Test facility specifications as per IS: 15547. |
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The system is able to run on a rail up to a distance of 8 meter |
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There are two pans, one pan for burning fuel and another pan with a screen, which is placed above the fuel pan. |
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Ignition of the fuel in the fuel pan is from an external source. |
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Test is completed in three phases, first phase is preheating of tank, second phase is direct exposure to fire and third phase is indirect exposure to fire. Each phase lasts for a minute. |
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Facility is well equipped with safety measures such as fire suit, see through control room, fire extinguisher etc |
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STANDARDS
IS 11939:1996 / ECE R 12 / FMVSS 201 & 203 for steering control
IS 15223 :2002 / ECE R 21/ FMVSS 201 for interior fittings
TESTS
Steering Control Assembly Test:
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BODY BLOCK TEST |
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FRONTAL IMPACT TEST (AGAINST A BARRIER) |
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HEAD FORM TEST |
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Interior Fitting Test
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Head Form Impact Test |
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Radius and Projection Measurements |
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STANDARDS
AIS-075 / AIS-074/ ECE-R-18/ ECE-R-62/ECE-R-116
TESTS
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Steering lock |
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Vehicle alarming system |
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Immobilizer |
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STANDARDS
AIS-006 / ECE-R-42
TESTS
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Low Speed Impact by Moving Barrier Method |
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Vibration Method |
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| Sr.
No. |
Component |
{Applicable standard as per GSR 284 (E) / GSR 853 (E)} |
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Cylinder
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Fitment of cylinder on the vehicle |
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IS: 14899-2000
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As per AIS 026 for LPG / AIS 028 for CNG |
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Cylinder valve / Multifunction valve |
IS: 15100 / IS 3224 |
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Pressure Regulator |
ECE R 67 Rev. 02 for LPG ISO 15500 for CNG |
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Gas air mixer |
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Gas solenoid valve |
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Petrol solenoid valve |
AIS 025/026 , Annexure IV for LPG
AIS024/ 028 , Annexure IV for CNG |
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Filling connection |
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Ventilation |
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Conduit |
AIS 025/026 , Annexure IV for LPG
AIS024/ 028 , Annexure IV for CNG |
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Fuel line
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High Rigid fuel line |
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Low pressure flexible fuel line. |
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Joints and connections |
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Compartment / Sub-compartment |
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A number of integrative tests have been successfully carried out to develop components, Such as dashboards, door trims, bumpers, lighting devices, LED displays etc.
Environmental testing is simulation of different environmental conditions like temperature, humidity, rain, solar radiation exposure and their combinations and exposure of test component to these conditions. The combination may be tested in cyclic and in combination of different parameters.
No. of Climatic chambers in ARAI and its specifications
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Chamber Size |
Temperature Range |
Humidity range |
Ramp rate |
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1m X 1m X 1m (2 nos.) |
-60°C to 180°C |
Up to 98% |
4°C/min |
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-70°C to +180°C |
1°C/min |
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1.5m X 1.2m X 1.2m |
-20°C to +70°C |
Up to 97% |
1°C/min |
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0.5 m X 0.5 m X0.4 m |
-70°C to +180°C |
Up to 98% |
3°C/min |
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Walk-in chamber |
Specification available separately. |
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Basic Cyclic Salt Spray Chamber
Tests feasible as per Standards: ASTM B-117, ASTM G-85, DIN 50021, IS 9000 Part XI.
Size - 2.1 X 1.2 X 1 m3
Ozone Chamber
Tests feasible as per Standards: ISO 1431/1, SAE J 30, SAE J
Vibration test (Sine, Sweep Sine, Random, Resonance Detection and Shock test)
1000 kgf. electro-dynamic shaker is used to carry out vibration durability up to 2000 Hz The equipment facilitates testing in all the three x, y, and z axes. It is capable to simulate sine, random, shock, sweep sine, type of waveforms.
Solar simulation under Wether-Ometer
As per Standard SAE J 1885 / ISO:105/ ISO:4892/ ASTM G 26
This facilities is a unique for Combined Climatic simulation of
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Solar radiations |
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Temperature |
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Humidity |
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Rain |
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Application - Performance checking of paints, adhesives, fabrics, plastics, textiles etc. for accelerated weathering |
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Radiation emitted by Xenon source are closest to solar radiations. |
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Spectro-Colorimeter is used for Measurement of Colour co-ordinates, CIEL *a*b**C*h, CMC, XYZxy, Hunter lab, Reflectance, Glossiness after exposure to climatic conditions for the evaluation purpose. |
UV Chamber (Mercury Arc Ultra Violet) :
Tests feasible as per Standards: IS, ECE etc.
Evaluation of glass performance for resistance of UV radiation
Operating temperature: 45 ± 5°C
IP Test (Ingress Protection): (Dust & water Test)
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Tests feasible as per Standards: IS 13947 : Part I :1993 – Appendix C |
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Tests can be performed: IP 54, 55, 56, 65, 66, 67 and 68 |
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Dust Chamber meets the requirement of IS 13947: Part I: 1993 – Appendix C, |
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Dust Chamber Size 1500 mm (Height) X 600 mm (Width) X 500 mm (Depth) and weight less than 60 kg. |
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We are having water Test facility as per IS 13947: Part I: 1993 – Appendix C |
Dust Test :
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Chamber meets the requirements of SS 15.1 (Cl. 6.0), IS: 1884 -1993 (Cl. 8.12), ECE R 3 (Annex. 8,Cl. 1.2.2), IS 10250 -1982 (Cl no.4.6) |
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The internal chamber is cubical in shape measuring 900 mm in all direction not including hopper shaped bottom. |
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Chamber capable to maintain and indicating any temperature between ambient to 60°C ± 3°C throughout its working space. |
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The chamber capable of agitating dust by projecting blasts of compressed air with help of ON/OFF selectable timer. Range of the timer should be 1- 60 selectable in second / minutes. |
Water Chamber:
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Chamber meets the requirements of IS: 14210:1994 (Cl. 6.9), SS 15.1 (Cl. 7.0), IS: 1884 -1993 (Cl. 8.14), ECE R 3 (Annex. 8, Cl. 1.2.1), IS: 9000 (Part XVI): 1983. |
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Chamber having working space of 1mX1mX1m. |
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Chamber capable of spraying water at any temperature between Ambient to 60°C. |
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Revolving table having diameter between 450 mm to 500 mm at the center of the working space should be provided. Table should be capable of rotating around its vertical axis with a total weight of 50 kg. The RPM of the table should be variable between 2 to 10 RPM with an accuracy of ± 0.5 RPM. |
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Spraying nozzle / nozzles (8 Nos.) capable of spraying water in solid cone with different pressure. |
Spray suppression device test
Test as per EEC_Directive_91, 226 and AIS-013
Evaluation of performance of energy absorption type spray suppression device.
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ARAI operates the longest serving independent NABL / ISO: 17025 accredited photometric laboratory in India.
Our lab is also certified for ISO: 9001, ISO: 14001, OHSAS: 18001, while at the same time continually reviewing, monitoring and updating measuring techniques and processes.
The NABL accreditation assures our staffs will demonstrate due competency and our laboratory methods and equipment yield accurate and dependable results. Our approach is to be the technical arm of the client during the time in which we are involved with a testing activities \ project.
ARAI maintains the policy that the laboratory will undertake any form of testing that may be requested within its sphere of competency including LED devices, railway application lighting, aeronautical lighting and general lighting etc.
The continuing development of the ARAI photometry laboratory facilities is constantly under review, in order to investigate ways of achieving shorter turnaround times, greater accuracy, and quality results for our Clients.
The laboratory can act in a consultancy role for R&D projects related to lighting and related areas.
ARAI employs a flexible method of working and take your planning and processes into account as much as possible.
ARAI is also providing calibration service all our clients including testing agencies.
ARAI is continuously participating WP29-GRE for updating ECE regulations and also Indian regulations through AISC.
ARAI is continuously participating inter lab. Round robin testing activities Nationally and internationally.
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Distribution Photometry (Gonio-photometry)
Lamps
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Goniophotometers for measurement of light distribution and luminous flux of signal lamps or headlamps for automotive, aircraft or marine lighting or lighting for other means of transport |
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Distribution photometry on all types of lamps and luminaries. All luminaries including street lights, indoor, outdoor, purpose built and general application. All lamp types including LEDs, discharge and incandescent. |
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Reflectance and transmittance measuring units with integrating spheres. |
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Retro reflection measuring devices for measurement of reflex reflectors and other materials acc. to ECE, SAE, DIN, CIE, etc. |
General Photometric Testing
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Measurement and testing of all types of lamps including traffic lights, emergency lighting, signaling and directional lighting, special purpose and decorative products, for both mains and battery powered systems. |
Testing of luminaries
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Measurements of luminous flux in 1meter integrating spheres. |
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Measurement of bulb filament dimension and same may be extended to metrological measurements |
Onsite and laboratory measurements
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Our ARAI accredited laboratory provides testing and calibration services both within the laboratory and on–site, including audits of lighting installations, obtrusive light, advertising signage, airport lighting, tunnel and sports lighting. |
Special one-off projects
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The laboratory specializes in one–off testing, research, design or development projects, both within the field or on–site, including life–time or long–term performance testing, comparison testing, meeting standards codes and specifications. |
Reflectance and Transmission Testing
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Reflectance and transmission measurements, both broadband and spectral (250 – 840 nm) for specular (mirror like) surfaces or diffuse using our integrating spheres. Includes windscreens, windows and general glass or plastics, shade cloth, tiles and other building products |
Colorimetry Testing
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Tristimulus colormeters for color measurement on light sources, e.g. lamps, luminaries, light signals, flares, monitors, displays, glasses and filters. Colorimeters of highest precision for absolute measurements with the tristimulus method acc. to DIN 5033 part 6 resp. CIE Publ. No. 15.2 (1966). Colorimeter heads with Si-photoelements and high precise spectral adjustment to the CIE color matching functions |
Consultancy Services
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The laboratory can act in a consultancy role for R&D projects related to lighting and related areas. |
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DESCRIPTION
Walk-in Chamber consists of thermal chamber with workspace for performance testing of automobiles (car and commercial vehicles upto 6.5 m overall length, engines, and components.
Technical details of walk in hot and cold room
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Operating Temperature range for testing at atmospheric pressure: -20ºC to + 90ºC |
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Operating Humidity range – 90% RH +10/-5 % @ 20-35 ºC. |
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Capacity to take up equivalent engine heat load of a 1.5 L engine. |
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Uniformity in the space and uniformity in the rate of change is maintained for the performance ranges in the entire workspace of the chamber. |
DIMENSIONS
Work space dimensions: Width approx.3.4 m, Depth approx. 6.5 m, and Height approx.3.5 m.
UTILITIES
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Provision of wicket door for entry and exit during test. |
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Provision of two numbers of port holes provided for data acquisition, instrumentation / exhaust gas analysis etc |
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Viewing windows provided for visibility during test. |
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Chamber interior inspection lamp. |
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Protective gear: two sets are available to work inside chamber. |
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Provided technical secretariat for implementation of SLD in NCT of Delhi Govt. |
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Help extended for development of speed limiters indigenously |
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Certification & testing of SLD’s with different vehicle models at different set speeds. |
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ARAI is providing pulverized AC Fine Test Dust and AC Coarse Test Dust as per SAE J 726a. The pulverized dust is tested against SAE standard requirements for particle size and % distribution for the constituent's viz. SiO2,Fe2O3, Al2O3,CaO, MgO etc. at a pre-decided interval using Laser diffraction type Particle size analyzer (Make: M/s. CILAS, France).
This is found very useful and cost effective service by most of the components manufactures mainly filter manufactures, transmission parts manufactures, etc.
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